TUFF-CAST

TUFF CAST

Tuff-Cast™ is an exceptionally attractive insulated metal wall panel with the look of finished precast concrete. The exterior surface of the panel is a hard aggregated fiber-reinforced polymer coating created with the factory-applied Tuff Cote® finish system. Tuff Cote® finish offers an extremely durable impact and abrasion-resistant coating that withstands severe weather conditions. Unlike field-applied finishes that are vulnerable to damp or cold weather during installation, Tuff-Cast™ panels can be erected in virtually any weather condition. The interior face of the Tuff-Cast™ panel is finished with an attractive Mesa profile and painted with a white polyester coating.

The look of finished precast concrete with the efficiency of an insulated metal panel

The field-tested and proven Tuff Cote technology

A durable finish that is highly resistant to impact and abrasion

A 10-year limited warranty

Exterior Profile:

No profile with Tuff Cote® finish system

Interior Profile:

Mesa nominal 1/8″ deep; Light Mesa nominal 1/16″ deep, Light Mesa not available for 5- or 6-inch thick panels

Panel Core:

Foamed-in-place, Non-CFC & zero ODP polyurethane, FM Class 1 approval

Thermal Values:

K-factor, Btu in/ft2 hr. °F @ 75°F (24°C) mean core temperature = 0.140.

K-factor, Btu in/ft2 hr. °F @ 40°F (4°C) mean core temperature = 0.126

Module Width:

36″, 42″

Panel Thickness:

2″, 2 1/2″, 3″, 4″, 5″, 6″

Panel Lengths:

8′-0″ to 40′-0″

Exterior Facings:

Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 24 Ga. and 22 Ga. with factory-applied Tuff Cote finish system

Interior Facings:

Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 26 Ga., 24 Ga. and 22 Ga.

Exterior Textures:

Tuff Cote finish system – a hard aggregated fiber-reinforced polymer coating

Panel Joint:

Offset double tongue and groove with extended metal shelf for positive face fastening

Fastening:

Fastener and Clip concealed in the side joint

Color:

Medium Beige, Antique Bronze, Surrey Beige, Warm Limestone, Light Stone, Light Gray, and Stucco White

FM Approved Class 1 with no height restrictions.

attributes & advantages

Tuff Wall® and Tuff-Cast™ combine the masonry look of stucco and finished precast concrete walls with the thermal efficiency of an insulated metal panel.

The durable finish on Tuff Wall® and Tuff-Cast™ panels is highly resistant to impact and abrasion and maintains its attractive color for many years.

Field-tested and proven Tuff Cote® finish comes with a 10-year limited finish warranty.

The stucco and precast textures conform to the aesthetic demands required by many communities and business developments.

Tuff Wall® and Tuff-Cast™ panels can be erected in virtually any weather condition since the Tuff Cote® finish is unaffected by damp or cold weather, unlike field-applied stucco materials.

tuff-cast - material specifications

Exterior Profile:	Tuff Cote® finish system – a hard aggregated fiber reinforced polymer coating
Interior Profile:	Mesa wave pattern, nominal 1/8″ deep.
Foam Core:	Foamed-in-place, Non-CFC & zero ODP polyurethane, FM Class 1 approval.
Thermal Values:	R-Values with Air Films		75° Mean	40° Mean
		2″ Panel	15.14	17.03
		2-1/2″ Panel	18.71	21.29
		3″ Panel	22.27	25.55
		4″ Panel	29.42	34.06
		5″ Panel	36.56	42.58
		6″ Panel	43.71	51.09
		• R-Values include the air films on each side of the panel •75° Mean based on ASTM C518 Thermal Testing. 40° Mean based on ASTM C1363 Thermal Testing (Values for C1363 based on 4″ panel testing). All values for other thicknesses extrapolated.
Module Width:	36″ & 42″
Panel Thickness:	2″, 2-1/2″, 3″, 4″, 5″ & 6″
Panel Lengths:	Standard 8′-0″ to 40′-0″.
Horizontal Application Reveal Widths:	1/4″, 1/2″, 3/4″, 1″, 1-1/2″, 2″, 2-1/2″, 3″
Exterior Facings:	Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 24 Ga. and 22 Ga. with factory applied Tuff Cote® finish system.
Interior Facings:	Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 26 Ga., 24 Ga. and 22 Ga. Type 304 stainless steel in 26 Ga. embossed and unpainted.
Standard Exterior:	Tuff Cote® finish system in seven colors: Antique Bronze, Light Gray, Light Stone, Medium Beige, Surrey Beige, Stucco White and Warm Limestone.
Interior Finishes & Colors:	USDA-compliant Polyester, Igloo White.
Joint:	Offset double tongue and groove with extended metal shelf for positive face fastening.
Fastening:	Fastener & Clip concealed in the side joint.
FM Approved Class 1 with no height restrictions.

load span tables

CF-42 TUFF-CAST™ WALL PANEL ALLOWABLE CONNECTION LOAD (PSF)
PANEL THICKNESS	SPAN CONDITION	FASTENING PATTERN	PANEL SPAN (FT)
PANEL THICKNESS	SPAN CONDITION	FASTENING PATTERN	5	6	7	8	9	10	11	12
2″ Thick	Two Spans	Pattern FP1	31.6	25.8	21.7	18.8	16.5	14.8	13.3	12.2
		Pattern FP2	46.2	37.7	31.8	27.5	24.2	21.6	19.5	17.8
		Pattern FP3	58.3	47.6	40.2	34.7	30.5	26.0	22.1	19.0
	Three Or More Spans	Pattern FP1	33.1	27.4	23.4	20.4	18.1	16.2	14.7	13.5
		Pattern FP2	48.4	40.1	34.2	29.8	26.4	23.7	21.2	18.0
		Pattern FP3	61.1	50.6	43.2	36.5	30.2	25.2	21.2	18.0
2.5″ Thick	Two Spans	Pattern FP1	33.3	27.2	22.9	19.8	17.4	15.5	14.0	12.7
		Pattern FP2	47.5	38.8	32.7	28.2	24.8	22.1	19.9	18.2
		Pattern FP3	60.1	49.0	41.3	35.7	31.4	28.0	25.2	23.0
	Three Or More Spans	Pattern FP1	34.6	28.6	24.4	21.3	18.8	16.9	15.3	14.0
		Pattern FP2	49.3	40.8	34.8	30.3	26.8	24.1	21.9	20.0
		Pattern FP3	62.4	51.6	44.0	38.3	33.9	30.5	27.7	24.7
3″ Thick	Two Spans	Pattern FP1	35.1	28.7	24.1	20.8	18.3	16.3	14.7	13.4
		Pattern FP2	48.8	39.8	33.6	28.9	25.4	22.6	20.4	18.6
		Pattern FP3	61.8	50.5	42.5	36.7	32.2	28.7	25.9	23.5
		Pattern FP4	71.1	58.0	48.9	42.2	37.0	33.0	29.7	27.1
	Three Or More Spans	Pattern FP1	36.1	29.9	25.4	22.2	19.6	17.6	16.0	14.6
		Pattern FP2	50.2	41.5	35.4	30.8	27.3	24.5	22.2	20.3
		Pattern FP3	63.7	52.6	44.8	39.0	34.6	31.0	28.2	25.8
		Pattern FP4	73.2	60.5	51.5	44.9	39.7	35.7	32.4	29.6
4″ Thick	Two Spans	Pattern FP1	43.0	35.3	29.8	25.6	22.5	20.0	18.0	16.4
		Pattern FP2	63.0	51.8	43.6	37.6	33.0	29.3	26.4	24.0
		Pattern FP3	74.3	61.0	51.5	44.3	38.9	34.6	31.2	28.3
		Pattern FP4	79.6	65.4	55.1	47.5	41.7	37.1	33.4	30.3
		Pattern FP5	83.3	68.4	57.7	49.7	43.6	38.8	34.9	31.7
		Pattern FP9	89.5	73.5	62.0	53.4	46.9	41.7	37.5	34.1
		Pattern FP10	93.6	76.9	64.8	55.9	49.0	43.6	39.3	35.7
	Three Or More Spans	Pattern FP1	44.0	36.3	30.9	26.9	23.8	21.3	19.3	17.7
		Pattern FP2	64.4	53.2	45.3	39.4	34.9	31.3	28.3	25.9
		Pattern FP3	76.0	62.8	53.4	46.5	41.1	36.9	33.4	30.6
		Pattern FP4	81.4	67.2	57.2	49.8	44.1	39.5	35.8	32.8
		Pattern FP5	85.1	70.3	59.9	52.1	46.1	41.3	37.5	34.3
		Pattern FP9	91.5	75.6	64.2	55.6	49.0	43.8	39.6	36.2
		Pattern FP10	92.6	75.9	64.2	55.6	49.0	43.8	39.6	36.2
5″ Thick, Mesa Profile On Exterior	Two Spans	Pattern FP1	42.3	35.8	30.3	26.2	23.0	20.4	18.4	16.7
		Pattern FP2	61.9	52.5	44.5	38.4	33.6	29.9	26.9	24.4
		Pattern FP3	73.1	62.0	52.5	45.2	39.7	35.3	31.7	28.8
		Pattern FP4	78.2	66.4	56.2	48.5	42.5	37.8	34.0	30.9
		Pattern FP5	81.9	69.4	58.8	50.7	44.5	39.6	35.6	32.3
		Pattern FP9	88.0	74.6	63.2	54.5	47.8	42.5	38.2	34.7
		Pattern FP10	92.0	78.1	66.1	57.0	50.0	44.5	40.0	36.3
	Three Or More Spans	Pattern FP1	43.5	36.6	31.2	27.1	24.0	21.5	19.4	17.8
		Pattern FP2	63.8	53.7	45.7	39.7	35.1	31.5	28.5	26.1
		Pattern FP3	75.2	63.3	53.9	46.8	41.4	37.1	33.6	30.7
		Pattern FP4	80.6	67.8	57.7	50.2	44.4	39.8	36.0	32.9
		Pattern FP5	84.3	70.9	60.4	52.5	46.4	41.6	37.7	34.4
		Pattern FP9	90.6	76.2	64.9	56.4	49.9	44.7	40.5	37.0
		Pattern FP10	94.8	79.8	67.9	59.0	52.2	46.8	42.4	38.7
6″ Thick, Mesa Profile On Exterior	Two Spans	Pattern FP1	41.7	35.3	30.7	26.6	23.4	20.8	18.7	17.0
		Pattern FP2	61.2	51.7	45.0	39.0	34.3	30.5	27.4	24.9
		Pattern FP3	72.1	61.0	53.0	46.0	40.4	36.0	32.3	29.4
		Pattern FP4	77.2	65.3	56.8	49.3	43.3	38.5	34.6	31.4
		Pattern FP5	80.8	68.3	59.4	51.6	45.3	40.3	36.2	32.9
		Pattern FP9	86.9	73.4	63.9	55.5	48.7	43.3	39.0	35.4
		Pattern FP10	90.9	76.8	66.8	58.0	50.9	45.3	40.7	37.0
	Three Or More Spans	Pattern FP1	42.8	36.3	31.4	27.3	24.1	21.6	19.6	17.9
		Pattern FP2	62.7	53.2	46.0	40.0	35.4	31.7	28.7	26.2
		Pattern FP3	74.0	62.8	54.3	47.2	41.7	37.4	33.8	30.9
		Pattern FP4	79.3	67.2	58.1	50.5	44.7	40.0	36.2	33.1
		Pattern FP5	82.9	70.3	60.8	52.9	46.7	41.9	37.9	34.6
		Pattern FP9	89.1	75.6	65.4	56.8	50.2	45.0	40.8	37.2
		Pattern FP10	93.2	79.1	68.4	59.5	52.6	47.1	42.6	38.9

CF-36 TUFF-CAST™ WALL PANEL ALLOWABLE CONNECTION LOAD (PSF)
PANEL THICKNESS	SPAN CONDITION	FASTENING PATTERN	PANEL SPAN (FT)
PANEL THICKNESS	SPAN CONDITION	FASTENING PATTERN	5	6	7	8	9	10	11	12
2″ Thick	Two Spans	Pattern FP1	40.5	34.6	30.3	26.8	23.6	21.0	19.0	17.3
2.5″ Thick		Pattern FP1	45.0	38.5	33.7	30.1	27.1	24.1	21.8	19.8
3″ Thick		Pattern FP1	49.0	41.8	36.6	32.7	29.5	26.9	24.3	22.2
2″ Thick	Three Or More Spans	Pattern FP1	41.4	35.1	30.4	26.8	24.0	21.7	19.8	18.2
2.5″ Thick		Pattern FP1	46.3	39.3	34.1	30.2	27.0	24.4	22.3	20.5
3″ Thick		Pattern FP1	50.5	42.9	37.3	33.1	29.6	26.9	24.6	22.6

Based on CF-36 or CF-42 panel with 26 ga. Tuff-Cast exterior & 26 ga. Light Mesa interior faces (min Fy=33 ksi).
For Pattern FP1, CF panel clips are fastened to minimum 14 gage steel with (2) 1/4″-14 SDS Tek 3 at interior supports and (1) 1/4″-14 SDS Tek 3 at end supports. For 12 gage or thicker steel, #12-24 SDS or 1/4″-14 SDS Tek 5′s may be used. In lieu of self-drilling screws, self-tapping screws may be used.
Fastening patterns FP2, FP3, FP4 and FP5, includes CF panel clip attachment plus 1, 2, 3 or 4 Fabloks, respectively, at supports per panel width. Fab-lok spacing is 10.5″ OC from female edge of panel seam.
The through fasteners (FP9) are as follows: #12-24 SDS in min 12 ga. steel; or #1/4-14 SDS in min 12 ga. steel; or #1/4-14 STS in min 14 ga. steel. 4 Fasteners with 5/8″ neoprene bonded washers per panel width @ max 8.4″ OC.
The through fasteners (FP10) are as follows: #12-24 SDS in min 12 ga. steel; or #1/4-14 SDS in min 12 ga. steel; or #1/4-14 STS in min 14 ga. steel. 5 Fasteners with 5/8″ neoprene bonded washers per panel width @ max 8.4″ OC.
Allowable suction load is the lowest value of panel bending strength, shear strength, deflection limit and connection strength for each fastening pattern.
Allowable loads based on panel stress and deflection design criteria are derived from ASTM E72 structural testing and calculated with factor of safety of 2.5 for bending stress, 3.0 for shear stresses and deflection limitation of L/180.
The panel connection strength was determined from ASTM E1592 testing and the allowable loads are calculated with factor of safety of 2.
The structural capacity of the girts are not considered and must be examined independently.
Consult Metl-Span for recommendations on panel profile and gage suitable for thermal stresses.

CF TUFF-CAST™ WALL PANEL ALLOWABLE POSITIVE LOAD (PSF)
PANEL THICKNESS	SPAN CONDITION	DESIGN CRITERIA	PANEL SPAN (FT)
PANEL THICKNESS	SPAN CONDITION	DESIGN CRITERIA	5	6	7	8	9	10	11	12
2″ Thick	Two Spans	Bending & Shear	93.6	73.1	59.7	50.3	43.5	36.1	27.9	22.2
	Two Spans	Deflection (L/180)	96.2	73.0	57.6	46.7	38.5	32.3	27.3	23.4
	Three Or More Spans	Bending & Shear	91.4	71.8	59.1	50.2	43.7	38.3	30.3	24.6
	Three Or More Spans	Deflection (L/180)	97.2	73.8	58.1	46.8	38.3	31.8	26.6	22.5
2.5″ Thick	Two Spans	Bending & Shear	106.7	83.3	68.1	57.3	49.5	43.5	34.9	27.5
	Two Spans	Deflection (L/180)	117.0	89.5	71.2	58.2	48.5	41.0	35.1	30.2
	Three Or More Spans	Bending & Shear	103.9	81.5	67.0	56.8	49.3	43.6	36.7	29.7
	Three Or More Spans	Deflection (L/180)	118.0	90.5	72.0	58.7	48.7	40.9	34.6	29.6
3″ Thick	Two Spans	Bending & Shear	118.5	92.7	75.7	63.8	55.0	48.3	41.9	32.7
	Two Spans	Deflection (L/180)	135.0	104.0	83.2	68.5	57.4	48.9	42.1	36.6
	Three Or More Spans	Bending & Shear	115.4	90.5	74.2	62.9	54.6	48.2	42.4	34.1
	Three Or More Spans	Deflection (L/180)	135.9	105.0	84.2	69.2	57.9	49.0	42.0	36.2
4″ Thick	Two Spans	Bending & Shear	124.9	98.1	80.3	67.7	58.4	51.2	43.1	36.8
	Two Spans	Deflection (L/180)	162.0	126.0	101.8	84.5	71.6	61.5	53.5	46.9
	Three Or More Spans	Bending & Shear	121.8	95.5	78.3	66.2	57.3	50.5	44.3	37.3
	Three Or More Spans	Deflection (L/180)	162.7	126.9	102.8	85.5	72.4	62.1	53.9	47.1
5″ Thick	Two Spans	Bending & Shear	5″ and 6″ panels are fabricated with a Mesa pattern. Please refer to Mesa Wall Panel load chart for allowable positive loads.
	Two Spans	Deflection (L/180)
	Three Or More Spans	Bending & Shear
	Three Or More Spans	Deflection (L/180)
6″ Thick	Two Spans	Bending & Shear
	Two Spans	Deflection (L/180)
	Three Or More Spans	Bending & Shear
	Three Or More Spans	Deflection (L/180)

Based on CF-36 or CF-42 panel with 26 ga. Tuff-Cast exterior & 26 ga. Light Mesa interior faces (min Fy = 33 ksi).
Refer to the allowable connection load chart, for suction loads, which controls support spacing requirements.
Allowable positive load is the lowest value of panel bending strength, shear strength & deflection limit.
Allowable loads based on panel stress and deflection design criteria are derived from ASTM E72 structural testing and calculated with factor of safety of 2.5 for bending stress, 3.0 for shear stresses and deflection limitation of L/180.
The structural capacity of the girts are not considered and must be examined independently.
Consult Metl-Span for recommendations on panel profile and gage suitable for thermal stresses.

Takura Steel Buildings offers metl-span insulated panels to clients across Ontario, British Columbia, Alberta, Saskatchewan, Manitoba, Quebec, New Brunswick, Newfoundland and Labrador, Yukon, Northwest Territories, and Nunavut.

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