Tuff-Cast™ is an exceptionally attractive insulated metal wall panel with the look of finished precast concrete. The exterior surface of the panel is a hard aggregated fiber-reinforced polymer coating created with the factory-applied Tuff Cote® finish system. Tuff Cote® finish offers an extremely durable impact and abrasion-resistant coating that withstands severe weather conditions. Unlike field-applied finishes that are vulnerable to damp or cold weather during installation, Tuff-Cast™ panels can be erected in virtually any weather condition. The interior face of the Tuff-Cast™ panel is finished with an attractive Mesa profile and painted with a white polyester coating.
The look of finished precast concrete with the efficiency of an insulated metal panel
The field-tested and proven Tuff Cote technologyA durable finish that is highly resistant to impact and abrasion
A 10-year limited warrantyExterior Profile:
No profile with Tuff Cote® finish system
Interior Profile:
Mesa nominal 1/8″ deep; Light Mesa nominal 1/16″ deep, Light Mesa not available for 5- or 6-inch thick panels
Panel Core:
Foamed-in-place, Non-CFC & zero ODP polyurethane, FM Class 1 approval
Thermal Values:
K-factor, Btu in/ft2 hr. °F @ 75°F (24°C) mean core temperature = 0.140.
K-factor, Btu in/ft2 hr. °F @ 40°F (4°C) mean core temperature = 0.126
Module Width:
36″, 42″
Panel Thickness:
2″, 2 1/2″, 3″, 4″, 5″, 6″
Panel Lengths:
8′-0″ to 40′-0″
Exterior Facings:
Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 24 Ga. and 22 Ga. with factory-applied Tuff Cote finish system
Interior Facings:
Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 26 Ga., 24 Ga. and 22 Ga.
Exterior Textures:
Tuff Cote finish system – a hard aggregated fiber-reinforced polymer coating
Panel Joint:
Offset double tongue and groove with extended metal shelf for positive face fastening
Fastening:
Fastener and Clip concealed in the side joint
Color:
Medium Beige, Antique Bronze, Surrey Beige, Warm Limestone, Light Stone, Light Gray, and Stucco White
FM Approved Class 1 with no height restrictions.
Tuff Wall® and Tuff-Cast™ combine the masonry look of stucco and finished precast concrete walls with the thermal efficiency of an insulated metal panel.
The durable finish on Tuff Wall® and Tuff-Cast™ panels is highly resistant to impact and abrasion and maintains its attractive color for many years.
Field-tested and proven Tuff Cote® finish comes with a 10-year limited finish warranty.
The stucco and precast textures conform to the aesthetic demands required by many communities and business developments.
Tuff Wall® and Tuff-Cast™ panels can be erected in virtually any weather condition since the Tuff Cote® finish is unaffected by damp or cold weather, unlike field-applied stucco materials.
Exterior Profile: | Tuff Cote® finish system – a hard aggregated fiber reinforced polymer coating | |||
Interior Profile: | Mesa wave pattern, nominal 1/8″ deep. | |||
Foam Core: | Foamed-in-place, Non-CFC & zero ODP polyurethane, FM Class 1 approval. | |||
Thermal Values: | R-Values with Air Films | 75° Mean | 40° Mean | |
2″ Panel | 15.14 | 17.03 | ||
2-1/2″ Panel | 18.71 | 21.29 | ||
3″ Panel | 22.27 | 25.55 | ||
4″ Panel | 29.42 | 34.06 | ||
5″ Panel | 36.56 | 42.58 | ||
6″ Panel | 43.71 | 51.09 | ||
• R-Values include the air films on each side of the panel • 75° Mean based on ASTM C518 Thermal Testing. 40° Mean based on ASTM C1363 Thermal Testing (Values for C1363 based on 4″ panel testing). All values for other thicknesses extrapolated. |
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Module Width: | 36″ & 42″ | |||
Panel Thickness: | 2″, 2-1/2″, 3″, 4″, 5″ & 6″ | |||
Panel Lengths: | Standard 8′-0″ to 40′-0″. | |||
Horizontal Application Reveal Widths: | 1/4″, 1/2″, 3/4″, 1″, 1-1/2″, 2″, 2-1/2″, 3″ | |||
Exterior Facings: | Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 24 Ga. and 22 Ga. with factory applied Tuff Cote® finish system. | |||
Interior Facings: | Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 26 Ga., 24 Ga. and 22 Ga. Type 304 stainless steel in 26 Ga. embossed and unpainted. | |||
Standard Exterior: | Tuff Cote® finish system in seven colors: Antique Bronze, Light Gray, Light Stone, Medium Beige, Surrey Beige, Stucco White and Warm Limestone. | |||
Interior Finishes & Colors: | USDA-compliant Polyester, Igloo White. | |||
Joint: | Offset double tongue and groove with extended metal shelf for positive face fastening. | |||
Fastening: | Fastener & Clip concealed in the side joint. | |||
FM Approved Class 1 with no height restrictions. |
CF-42 TUFF-CAST™ WALL PANEL ALLOWABLE CONNECTION LOAD (PSF) | |||||||||||||
PANEL THICKNESS |
SPAN CONDITION |
FASTENING PATTERN |
PANEL SPAN (FT) | ||||||||||
5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | ||||||
2″ Thick | Two Spans |
Pattern FP1 | 31.6 | 25.8 | 21.7 | 18.8 | 16.5 | 14.8 | 13.3 | 12.2 | |||
Pattern FP2 | 46.2 | 37.7 | 31.8 | 27.5 | 24.2 | 21.6 | 19.5 | 17.8 | |||||
Pattern FP3 | 58.3 | 47.6 | 40.2 | 34.7 | 30.5 | 26.0 | 22.1 | 19.0 | |||||
Three Or More Spans |
Pattern FP1 | 33.1 | 27.4 | 23.4 | 20.4 | 18.1 | 16.2 | 14.7 | 13.5 | ||||
Pattern FP2 | 48.4 | 40.1 | 34.2 | 29.8 | 26.4 | 23.7 | 21.2 | 18.0 | |||||
Pattern FP3 | 61.1 | 50.6 | 43.2 | 36.5 | 30.2 | 25.2 | 21.2 | 18.0 | |||||
2.5″ Thick | Two Spans |
Pattern FP1 | 33.3 | 27.2 | 22.9 | 19.8 | 17.4 | 15.5 | 14.0 | 12.7 | |||
Pattern FP2 | 47.5 | 38.8 | 32.7 | 28.2 | 24.8 | 22.1 | 19.9 | 18.2 | |||||
Pattern FP3 | 60.1 | 49.0 | 41.3 | 35.7 | 31.4 | 28.0 | 25.2 | 23.0 | |||||
Three Or More Spans |
Pattern FP1 | 34.6 | 28.6 | 24.4 | 21.3 | 18.8 | 16.9 | 15.3 | 14.0 | ||||
Pattern FP2 | 49.3 | 40.8 | 34.8 | 30.3 | 26.8 | 24.1 | 21.9 | 20.0 | |||||
Pattern FP3 | 62.4 | 51.6 | 44.0 | 38.3 | 33.9 | 30.5 | 27.7 | 24.7 | |||||
3″ Thick | Two Spans |
Pattern FP1 | 35.1 | 28.7 | 24.1 | 20.8 | 18.3 | 16.3 | 14.7 | 13.4 | |||
Pattern FP2 | 48.8 | 39.8 | 33.6 | 28.9 | 25.4 | 22.6 | 20.4 | 18.6 | |||||
Pattern FP3 | 61.8 | 50.5 | 42.5 | 36.7 | 32.2 | 28.7 | 25.9 | 23.5 | |||||
Pattern FP4 | 71.1 | 58.0 | 48.9 | 42.2 | 37.0 | 33.0 | 29.7 | 27.1 | |||||
Three Or More Spans |
Pattern FP1 | 36.1 | 29.9 | 25.4 | 22.2 | 19.6 | 17.6 | 16.0 | 14.6 | ||||
Pattern FP2 | 50.2 | 41.5 | 35.4 | 30.8 | 27.3 | 24.5 | 22.2 | 20.3 | |||||
Pattern FP3 | 63.7 | 52.6 | 44.8 | 39.0 | 34.6 | 31.0 | 28.2 | 25.8 | |||||
Pattern FP4 | 73.2 | 60.5 | 51.5 | 44.9 | 39.7 | 35.7 | 32.4 | 29.6 | |||||
4″ Thick | Two Spans |
Pattern FP1 | 43.0 | 35.3 | 29.8 | 25.6 | 22.5 | 20.0 | 18.0 | 16.4 | |||
Pattern FP2 | 63.0 | 51.8 | 43.6 | 37.6 | 33.0 | 29.3 | 26.4 | 24.0 | |||||
Pattern FP3 | 74.3 | 61.0 | 51.5 | 44.3 | 38.9 | 34.6 | 31.2 | 28.3 | |||||
Pattern FP4 | 79.6 | 65.4 | 55.1 | 47.5 | 41.7 | 37.1 | 33.4 | 30.3 | |||||
Pattern FP5 | 83.3 | 68.4 | 57.7 | 49.7 | 43.6 | 38.8 | 34.9 | 31.7 | |||||
Pattern FP9 | 89.5 | 73.5 | 62.0 | 53.4 | 46.9 | 41.7 | 37.5 | 34.1 | |||||
Pattern FP10 | 93.6 | 76.9 | 64.8 | 55.9 | 49.0 | 43.6 | 39.3 | 35.7 | |||||
Three Or More Spans |
Pattern FP1 | 44.0 | 36.3 | 30.9 | 26.9 | 23.8 | 21.3 | 19.3 | 17.7 | ||||
Pattern FP2 | 64.4 | 53.2 | 45.3 | 39.4 | 34.9 | 31.3 | 28.3 | 25.9 | |||||
Pattern FP3 | 76.0 | 62.8 | 53.4 | 46.5 | 41.1 | 36.9 | 33.4 | 30.6 | |||||
Pattern FP4 | 81.4 | 67.2 | 57.2 | 49.8 | 44.1 | 39.5 | 35.8 | 32.8 | |||||
Pattern FP5 | 85.1 | 70.3 | 59.9 | 52.1 | 46.1 | 41.3 | 37.5 | 34.3 | |||||
Pattern FP9 | 91.5 | 75.6 | 64.2 | 55.6 | 49.0 | 43.8 | 39.6 | 36.2 | |||||
Pattern FP10 | 92.6 | 75.9 | 64.2 | 55.6 | 49.0 | 43.8 | 39.6 | 36.2 | |||||
5″ Thick, Mesa Profile On Exterior |
Two Spans |
Pattern FP1 | 42.3 | 35.8 | 30.3 | 26.2 | 23.0 | 20.4 | 18.4 | 16.7 | |||
Pattern FP2 | 61.9 | 52.5 | 44.5 | 38.4 | 33.6 | 29.9 | 26.9 | 24.4 | |||||
Pattern FP3 | 73.1 | 62.0 | 52.5 | 45.2 | 39.7 | 35.3 | 31.7 | 28.8 | |||||
Pattern FP4 | 78.2 | 66.4 | 56.2 | 48.5 | 42.5 | 37.8 | 34.0 | 30.9 | |||||
Pattern FP5 | 81.9 | 69.4 | 58.8 | 50.7 | 44.5 | 39.6 | 35.6 | 32.3 | |||||
Pattern FP9 | 88.0 | 74.6 | 63.2 | 54.5 | 47.8 | 42.5 | 38.2 | 34.7 | |||||
Pattern FP10 | 92.0 | 78.1 | 66.1 | 57.0 | 50.0 | 44.5 | 40.0 | 36.3 | |||||
Three Or More Spans |
Pattern FP1 | 43.5 | 36.6 | 31.2 | 27.1 | 24.0 | 21.5 | 19.4 | 17.8 | ||||
Pattern FP2 | 63.8 | 53.7 | 45.7 | 39.7 | 35.1 | 31.5 | 28.5 | 26.1 | |||||
Pattern FP3 | 75.2 | 63.3 | 53.9 | 46.8 | 41.4 | 37.1 | 33.6 | 30.7 | |||||
Pattern FP4 | 80.6 | 67.8 | 57.7 | 50.2 | 44.4 | 39.8 | 36.0 | 32.9 | |||||
Pattern FP5 | 84.3 | 70.9 | 60.4 | 52.5 | 46.4 | 41.6 | 37.7 | 34.4 | |||||
Pattern FP9 | 90.6 | 76.2 | 64.9 | 56.4 | 49.9 | 44.7 | 40.5 | 37.0 | |||||
Pattern FP10 | 94.8 | 79.8 | 67.9 | 59.0 | 52.2 | 46.8 | 42.4 | 38.7 | |||||
6″ Thick, Mesa Profile On Exterior |
Two Spans |
Pattern FP1 | 41.7 | 35.3 | 30.7 | 26.6 | 23.4 | 20.8 | 18.7 | 17.0 | |||
Pattern FP2 | 61.2 | 51.7 | 45.0 | 39.0 | 34.3 | 30.5 | 27.4 | 24.9 | |||||
Pattern FP3 | 72.1 | 61.0 | 53.0 | 46.0 | 40.4 | 36.0 | 32.3 | 29.4 | |||||
Pattern FP4 | 77.2 | 65.3 | 56.8 | 49.3 | 43.3 | 38.5 | 34.6 | 31.4 | |||||
Pattern FP5 | 80.8 | 68.3 | 59.4 | 51.6 | 45.3 | 40.3 | 36.2 | 32.9 | |||||
Pattern FP9 | 86.9 | 73.4 | 63.9 | 55.5 | 48.7 | 43.3 | 39.0 | 35.4 | |||||
Pattern FP10 | 90.9 | 76.8 | 66.8 | 58.0 | 50.9 | 45.3 | 40.7 | 37.0 | |||||
Three Or More Spans |
Pattern FP1 | 42.8 | 36.3 | 31.4 | 27.3 | 24.1 | 21.6 | 19.6 | 17.9 | ||||
Pattern FP2 | 62.7 | 53.2 | 46.0 | 40.0 | 35.4 | 31.7 | 28.7 | 26.2 | |||||
Pattern FP3 | 74.0 | 62.8 | 54.3 | 47.2 | 41.7 | 37.4 | 33.8 | 30.9 | |||||
Pattern FP4 | 79.3 | 67.2 | 58.1 | 50.5 | 44.7 | 40.0 | 36.2 | 33.1 | |||||
Pattern FP5 | 82.9 | 70.3 | 60.8 | 52.9 | 46.7 | 41.9 | 37.9 | 34.6 | |||||
Pattern FP9 | 89.1 | 75.6 | 65.4 | 56.8 | 50.2 | 45.0 | 40.8 | 37.2 | |||||
Pattern FP10 | 93.2 | 79.1 | 68.4 | 59.5 | 52.6 | 47.1 | 42.6 | 38.9 |
CF-36 TUFF-CAST™ WALL PANEL ALLOWABLE CONNECTION LOAD (PSF) | ||||||||||
PANEL THICKNESS |
SPAN CONDITION |
FASTENING PATTERN |
PANEL SPAN (FT) | |||||||
5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | |||
2″ Thick | Two Spans |
Pattern FP1 | 40.5 | 34.6 | 30.3 | 26.8 | 23.6 | 21.0 | 19.0 | 17.3 |
2.5″ Thick | Pattern FP1 | 45.0 | 38.5 | 33.7 | 30.1 | 27.1 | 24.1 | 21.8 | 19.8 | |
3″ Thick | Pattern FP1 | 49.0 | 41.8 | 36.6 | 32.7 | 29.5 | 26.9 | 24.3 | 22.2 | |
2″ Thick | Three Or More Spans |
Pattern FP1 | 41.4 | 35.1 | 30.4 | 26.8 | 24.0 | 21.7 | 19.8 | 18.2 |
2.5″ Thick | Pattern FP1 | 46.3 | 39.3 | 34.1 | 30.2 | 27.0 | 24.4 | 22.3 | 20.5 | |
3″ Thick | Pattern FP1 | 50.5 | 42.9 | 37.3 | 33.1 | 29.6 | 26.9 | 24.6 | 22.6 |
CF TUFF-CAST™ WALL PANEL ALLOWABLE POSITIVE LOAD (PSF) | ||||||||||
PANEL THICKNESS |
SPAN CONDITION |
DESIGN CRITERIA |
PANEL SPAN (FT) | |||||||
5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | |||
2″ Thick | Two Spans |
Bending & Shear | 93.6 | 73.1 | 59.7 | 50.3 | 43.5 | 36.1 | 27.9 | 22.2 |
Deflection (L/180) | 96.2 | 73.0 | 57.6 | 46.7 | 38.5 | 32.3 | 27.3 | 23.4 | ||
Three Or More Spans |
Bending & Shear | 91.4 | 71.8 | 59.1 | 50.2 | 43.7 | 38.3 | 30.3 | 24.6 | |
Deflection (L/180) | 97.2 | 73.8 | 58.1 | 46.8 | 38.3 | 31.8 | 26.6 | 22.5 | ||
2.5″ Thick | Two Spans |
Bending & Shear | 106.7 | 83.3 | 68.1 | 57.3 | 49.5 | 43.5 | 34.9 | 27.5 |
Deflection (L/180) | 117.0 | 89.5 | 71.2 | 58.2 | 48.5 | 41.0 | 35.1 | 30.2 | ||
Three Or More Spans |
Bending & Shear | 103.9 | 81.5 | 67.0 | 56.8 | 49.3 | 43.6 | 36.7 | 29.7 | |
Deflection (L/180) | 118.0 | 90.5 | 72.0 | 58.7 | 48.7 | 40.9 | 34.6 | 29.6 | ||
3″ Thick | Two Spans |
Bending & Shear | 118.5 | 92.7 | 75.7 | 63.8 | 55.0 | 48.3 | 41.9 | 32.7 |
Deflection (L/180) | 135.0 | 104.0 | 83.2 | 68.5 | 57.4 | 48.9 | 42.1 | 36.6 | ||
Three Or More Spans |
Bending & Shear | 115.4 | 90.5 | 74.2 | 62.9 | 54.6 | 48.2 | 42.4 | 34.1 | |
Deflection (L/180) | 135.9 | 105.0 | 84.2 | 69.2 | 57.9 | 49.0 | 42.0 | 36.2 | ||
4″ Thick | Two Spans |
Bending & Shear | 124.9 | 98.1 | 80.3 | 67.7 | 58.4 | 51.2 | 43.1 | 36.8 |
Deflection (L/180) | 162.0 | 126.0 | 101.8 | 84.5 | 71.6 | 61.5 | 53.5 | 46.9 | ||
Three Or More Spans |
Bending & Shear | 121.8 | 95.5 | 78.3 | 66.2 | 57.3 | 50.5 | 44.3 | 37.3 | |
Deflection (L/180) | 162.7 | 126.9 | 102.8 | 85.5 | 72.4 | 62.1 | 53.9 | 47.1 | ||
5″ Thick | Two Spans |
Bending & Shear | 5″ and 6″ panels are fabricated with a Mesa pattern. Please refer to Mesa Wall Panel load chart for allowable positive loads. |
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Deflection (L/180) | ||||||||||
Three Or More Spans |
Bending & Shear | |||||||||
Deflection (L/180) | ||||||||||
6″ Thick | Two Spans |
Bending & Shear | ||||||||
Deflection (L/180) | ||||||||||
Three Or More Spans |
Bending & Shear | |||||||||
Deflection (L/180) |
Takura Steel Buildings offers metl-span insulated panels to clients across Ontario, British Columbia, Alberta, Saskatchewan, Manitoba, Quebec, New Brunswick, Newfoundland and Labrador, Yukon, Northwest Territories, and Nunavut.